Gear mesh check automatic line

item

Traditional production mode

Automatic line production mode

effect

Number of people (per class)

Cleaning machine (10 slots)

Double rodent

Inner hole and height detection

code

Movement of materials between processes

Only one person to load and unload the material. All other processes are automated

Save 4 players

1

1

1

1

1

1

Working hours

8小时

8 hours

Production beat

1 piece

15

15

12

1 piece

35 seconds

Shorten by 20%

All processes are carried out in series

All processes are carried out in parallel

Double shift output

16×60×60×0.85/44=1112件

16×60×60×0.85/35=1398件

Increase by 21%

Cleaning process

The whole frame cleaning, high efficiency but the workpiece cleanliness is poor, the detection pass rate is low

Single piece cleaning, workpiece surface clean, high detection pass rate

Improve the pass rate and significantly reduce the processing of unqualified
Product time

Data acquisition and traceability

It is not easy to collect, trace and analyze data

Data can be collected, traced and analyzed in real time

Greatly improved intelligence

Part bump

The flow between each process is manual

The flow between each process adopts manipulator to avoid human participation

Effectively reduce bumps

Floor space

The equipment is scattered and covers a large area

The equipment is concentrated and the floor area is small

Production capacity per unit area has increased significantly

manage

There are many staff, difficult management, and high management costs

Streamline personnel, reduce management costs and difficulties, and solve the enterprise
The problem of difficult employment.

Improve management efficiency and reduce management costs.

Quality

There are many human factors, and the workpiece detection accuracy is not easy to control

The manual is not more involved in the detection to ensure the stability of the detection quality.

Reduce scrap rate and accelerate brand promotion.

Ask when changing your style

Replace each single tool

The whole line adopts quick-change module. Change time within 1 hour

Flexible lifting

Data ·

≤4

10Kge

士0.05 mm

1200 + hours

Motorcycle gear (weight ≤1.5Kg)≤4mg, automobile gear (weight ≤3Kg)≤10mg

No oil, no dirt, no small water beads, slightly wet, not wet when wiped with paper

0.001mm

Gear 6 level accuracy