Unmanned stand-alone integrated disc processing unit
The machine tool is a six-axis two-linkage double-spindle high-efficiency turning center, which is green and environmentally friendly.
The machine adopts the symmetrical layout structure of parallel double turret and parallel double spindle to organically combine the two machine tools, and the minimum spindle shaft spacing is designed, and the whole machine has a compact structure. Equipped with a fully enclosed protective cover and an automatic chip conveyor, it has high rigidity and good vibration resistance, and the processing size is stable.
The spindle of the machine tool adopts a two-point support structure, and the imported high-precision spindle bearing is selected, with high speed, good rigidity and high precision. The servo motor of the feed shaft is directly connected to the ball screw for direct transmission, and the imported roller guide rail is selected, which has high dynamic response performance and good accuracy retention.
The machine tool is equipped with automatic loading and unloading mechanism, part turning mechanism and rotary silo, which can carry out double-sided automatic processing of disc parts to meet the needs of automated and flexible production.
The machine is equipped with the FANUC system.
Exhibit the workpiece | |||||||
| Machine on the left(OP10):
| Machine on the right(OP20):
| ||||||
machine tool main | Maximum workpiece diameter(mm) | Φ250 | |||||
| Maximum workpiece length(mm) | 140 | ||||||
| Spindle speed range(r/min) | 60~5000 | ||||||
| Feed axis repeatability(mm) | ±0.003 | ||||||
Tool parameters | Tool specifications | Cylindrical turning tools:20*20 | |||||
Internal turning tools:D20 | |||||||
| Blade specifications | TCMT16T304 | ||||||
| Blade material | NC3020 | ||||||
Cutting data | Machine on the left(OP10) | Machine on the right(OP20) | |||||
Processing content | Finish turning end face, outer circle | Finish car inner hole | Finish turning end face, outer circle | Chamfering | |||
Spindle speed | 700r/min | 900r/min | 700r/min | 1000r/min | |||
Feed rate | 0.15mm/r | 0.12mm/r | 0.15mm/r | 0.15mm/r | |||
Auxiliary time | 15 S | 0S | 15 S | 0S | |||
Cutting time | 13 S | 13S | 13 S | 4S | |||
Steps | 28S | 13S | 28 S | 4S | |||
processing | 41S | 32s | |||||
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