Gear processing intelligent flexible production line

Can be widely used in car, bus, truck, motorcycle, construction machinery and other industries of all kinds of cylindrical gear mass automatic processing.

Rotary shaving module
1
Main features:
1. Process flow: hobbing – chamfering – shaving
2. The automatic line module is composed of direct drive dry cutting and rolling composite machine tool, CNC precision shaving machine, lightweight gantry truss manipulator, screw free quick change finger, multi-layer code release quick change bin and information management system.
3. Set the detection compensation station after the hobbing chamfering process, so as to detect the hobbing process and compensate the size.
4. The whole line adopts a unified style of fully closed cover, neat and beautiful.
5. Compact structure layout, small footprint (length * width: 9.2m*4m).
Roller shaving automatic line module (joint robot type)
2
Main features:
1. Process flow: hobbing – chamfering – shaving
2. The automatic line module is composed of direct drive dry cutting gear hobbing machine, vertical CNC chamfering machine, CNC precision shaving machine, joint robot, screw free quick change finger, multi-layer code release quick change bin and information management system.
3. The whole line is a “product” font layout, which can save the floor area (length * width: 9m*5m) to the maximum extent.
4. Set the detection compensation station after the hobbing chamfering process, so as to detect the hobbing process and compensate the size.
5. The whole line adopts fully closed fence, neat and beautiful.
Turning automatic line module (ground rail robot)
3
Main features:
1. Process flow: Turning – turning
2. As shown in Figure: the automatic line module is composed of 2 lathes, 1 6-axis joint robot, 1 set of ground mounted walking shaft, screw free quick change finger, multi-layer code and matrix quick refuelling frame and information management system.
3. The whole line is an “L” type layout, which maximizes the saving of the floor area (length * width: 12m*5.2m).
4. Robot with vision system, can effectively identify the workpiece, anti-reverse, anti-error and positioning, and can achieve mixed line production, improve the flexibility of the whole line.
5. The whole line adopts fully closed fence, neat and beautiful.

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